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POLARIS Laboratories, LLC - It's not just fluid analysis. It's what we do with it.
Home > Publications Directory > Technical Bulletins > Always Pull Samples From Turbulent Zones
Technical Bulletin

Always Pull Samples From Turbulent Zones

The main objective when taking a fluid sample is to collect as much information as possible. To do this, it is imperative that the sample be representative of normal operating conditions. The proper equipment and method are necessary considerations, but equally important is the location from which the sample is pulled.

Avoid sampling from “dead zones.” Always try to pull samples from turbulent zones – any point on a unit or system at which the fluid changes direction – for example, pipe elbows and joints. Sample points should also be located upstream of any filtration. If sampling must be done from a dead zone, measure the volume of that zone and flush three to five times that amount of fluid from the system before sampling.

Suggested Flush Volume in ml per Pipe Length
Pipe
ID (inches)
1 in. 2 in. 3 in. 4 in. 5 in. 6 in. 12 in.

1/2" Sched 40

0.622 50 100 150 200 250 300 600

3/8" Sched 40

0.493 32 64 96 128 160 192 384

1/4" Sched 40

0.364 16 32 48 64 80 96 192

1/8" Sched 40

0.269 9 18 27 36 45 54 108
Steel Tube

1/2" 0.049 Wall

0.402 21 42 63 84 105 126 252

3/8" 0.049 Wall

0.277 10 20 30 40 50 60 120

5/16" 0.049 Wall

0.215 6 12 18 24 30 36 72

1/4" 0.049 Wall

0.152 3 6 9 12 15 18 36

3/16" 0.032 Wall

0.124 2 4 6 8 10 12 24

1/8" 0.032 Wall

0.061 1 2 3 4 5 6 12
Microbore Hose

2mm Bore

0.0786 1 2 3 4 5 6 12
Sample Hose

1/2" 0.062 Wall

0.376 18 36 54 72 90 108 216

5/16" 0.037 Wall

0.2385 7 14 21 28 35 42 84

1/4" 0.037 Wall

0.176 4 8 12 16 20 24 48

3/16" 0.025 Wall

0.1375 2 4 6 8 10 12 24

Print this Technical Bulletin (PDF - 55K)

Line Flushing Requirements (PDF - 50K)

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