Correctly Identifying Turnaround Issues Maximizes Value of Fluid Analysis
Results The value of fluid analysis results diminishes significantly with
time as the condition of both the fluid and the equipment being tested continue
to change. As a result, turnaround time is often the number one priority when
it comes to choosing a testing facility. But if and when turnaround becomes a
problem, how do you know where and with whom the real issues lie?
SENDING TIMELY SAMPLES IN SHOULD BE AS IMPORTANT
TO YOU AS RECEIVING TIMELY RESULTS Everyone involved in the maintenance
process should be on the same page and working with the same sense of urgency.
Determine how critical the equipment you're testing is to production. If units
critical to production are at risk or you suspect a problem, we highly recommend
that you overnight samples to any one of our three locations - Indianapolis, Houston
or Salt Lake City - and request that the designated testing be rushed. At POLARIS,
this gives you a two-day total turnaround time - one day in shipping and one day
in processing - from the time the sample is taken to the time results are available.
SET SAMPLING SCHEDULES, STICK TO THEM AND
GET SAMPLES OUT THE DOOR THE DAY THEY'RE TAKEN Often, this easier
said than done since frequently more than one person is involved in the process.
One person may issue the work order to pull a sample, a second person will actually
take the sample, a third person is responsible for sending the sample to the lab
and yet a fourth person receives and acts upon the results. Yet, only when results
seem to take too long, or when recommendations become useless because a unit has
already failed does a sense of urgency on anyone's part actually surface.
PROVIDE THE LABORATORY WITH AS MUCH INFORMATION
AS POSSIBLE Even taking good samples at the right intervals and sending
them to your laboratory immediately isn't enough to maximize turnaround. You also
have to accurately complete ALL of the information requested on the sample label,
as well as provide any additional information the laboratory might find helpful.
The POLARIS Laboratory Information Management System bases flagging parameters
on a very large database of testing results. The more accurate and specific your
information is, the more accurate your data analysis will be. The best information
means the best picture possible of both the unit and the lubricant's condition.
USE
A TRACKABLE MAIL SERVICE TO SEND SAMPLES TO THE LABORATORY Valuable
time is often lost in shipping when samples are sent via regular mail. In most
instances, used oil samples are classified as non-hazardous materials and require
no special handling or documentation. Using carriers such as UPS, FedEx or DHL
allows you to officially document when samples actually leave your facility, track
progress from pick-up to delivery and hold your laboratory accountable for time
elapsed from delivery date until processing is complete. USE
A LABORATORY THAT SHARES THE RESPONSIBILITY FOR IDENTIFYING TURNAROUND TIME BOTTLENECKS
At POLARIS, we've developed a Turnaround Time Report accessible through both our
free Internet reporting service, HORIZON, and
our PC-based, data management software, COMPASS.
Each program will track, graph and total the number of days each sample spends
in both shipping and processing using the date the sample was taken, the date
it arrives at the lab and the date processing is completed.
View
a HORIZON Turnaround Time Report
View
a COMPASS Turnaround Time Report
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